Temperature Control - Phoenix Controls Cables

Summary: Temperature Control - Phoenix Controls Cables

Temperature Control – Phoenix Controls Cables

Windy City Wire manufactures SmartWire low-voltage cable in the United States to help contractors and facility teams deploy reliable Phoenix Controls installations. This category of temperature control wire and cable is designed for plenum spaces, integrates cleanly with airflow valves, controllers, and sensors, and supports the signal integrity needed for building automation and environmental control. With plenum-rated constructions, shielded and non-shielded options, and conductor counts that match common device terminations, these SmartWire products provide dependable performance from the mechanical room to the point of control.

Built for building automation and critical environment control

• Plenum-rated (CMP) constructions for use in air-handling spaces and code-driven projects.
• Shielded and non-shielded options to match application needs—from discrete I/O to low-capacitance communications runs.
• Low-capacitance, shielded pairs well suited for control bus applications and signal runs that benefit from noise rejection. These are often selected when wiring Lon or Bacnet segments, including projects using Echelon-based devices or specified as lon mark wire and cable.
• SmartWire Glide lubrication is applied during manufacturing to reduce friction during pulls by up to 70%, helping crews move faster with fewer re-pulls and less conduit stress.
• RoHS-compliant options and c(UL)us CMP listings to align with common specification requirements.
• Multiple conductor color code options support clear terminations and simplified field identification.

Where these cables fit

• Phoenix Controls airflow valves and controller interconnects
• Thermostat, actuator, damper, and sensor wiring in plenum spaces
• Field bus and control signaling on Lon or Bacnet segments where the specification calls for shielded, low-capacitance pairs

Available options at a glance

• Available AWGs: 16, 18, 22, 24
• Available shielding: Non-Shielded and Shielded
• Conductor color codes: Black/Red; Black/White/Red/Green; Black/White/Red/Green/Brown/Blue/Orange/Yellow; Black/White; White-Blue/Blue
• Lengths: Standard 1000 FT, with select constructions also available in 250, 500, and 2500 FT

Available constructions

• 18 AWG 2 Conductor Bare Copper Plenum (CMP) Low-Voltage: Non-shielded control cable for point-to-point device wiring in plenum spaces. Often used for thermostat leads, actuators, and zone-level connections where a robust 18 AWG is preferred.
• 22 AWG 4 Conductor Bare Copper Plenum (CMP) Low-Voltage: Non-shielded plenum cable supporting multi-signal terminations to controllers and sensors. A practical choice for compact control panels and short-to-medium runs.
• 22 AWG 8 Conductor Bare Copper Plenum (CMP) Low-Voltage: Non-shielded multi-conductor option for higher I/O density to Phoenix Controls devices or shared control bundles. Helps consolidate runs while maintaining plenum compliance.
• 24 AWG 1 Pair Tinned Copper Shielded Plenum (CMP) Low-Cap Low-Voltage: Shielded, low-capacitance pair to help maintain signal quality over longer distances and in noisy environments. Commonly selected for control bus wiring on Lon or Bacnet segments, including Echelon-oriented applications.
• 16 AWG 1 Pair Tinned Copper Plenum (CMP) Low-Voltage: Non-shielded plenum pair providing lower resistance for devices that benefit from heavier gauge conductors. Suitable for actuators and devices that draw more current on longer runs.
• 22 AWG 1 Pair Bare Copper Plenum (CMP) Low-Voltage: Non-shielded plenum pair for general control and sensing. A versatile, compact choice for point-to-point signaling.

Why SmartWire for Phoenix Controls installations

• Made in the USA SmartWire quality with consistent conductor materials and plenum constructions for predictable pull and termination.
• Low-voltage control cable portfolio aligned to Phoenix Controls use cases—single-pair runs, multi-conductor bundles, and shielded low-cap pairs for networked control.
• Reduced labor on every pull with SmartWire Glide lubrication, helping crews stay on schedule and protect margins.
• Color code variety and clear specification paths for Lon, Bacnet, and other building automation control strategies.
• Customization available for jacket and stripe colors to standardize your organization’s installations across projects.

Summary: Value for your next project

Windy City Wire delivers a complete selection of low-voltage temperature control wire and cable for Phoenix Controls projects, with constructions that meet plenum codes, support clean terminations, and help maintain signal integrity for modern building automation—whether the spec calls for Lon, Bacnet, or discrete control. With SmartWire manufacturing, SmartWire Glide lubrication, and a range of AWGs, shielding, and color code options, our products and solutions help reduce install time and support long-term system reliability. Talk with our team to align the right SmartWire construction to your next Phoenix Controls application.

Solutions: Temperature Control - Phoenix Controls Cables

Temperature Control – Phoenix Controls Cables

Windy City Wire supplies purpose-built temperature control wire and cable for Phoenix Controls systems and other building automation applications where airflow, pressurization, and comfort control must be precise and reliable. From lab-grade airflow valves to standard HVAC equipment, our low-voltage solutions are designed to support dependable signaling, clean terminations, and long service life in demanding commercial environments.

Where these cables are used

• Critical environments using Phoenix Controls airflow systems: laboratories, cleanrooms, compounding pharmacies, healthcare isolation rooms, and vivariums
• Commercial and institutional HVAC: VAV boxes, fan coils, terminal units, reheat coils, and packaged roof-top units
• Mechanical rooms and risers: controllers, I/O modules, actuators, and damper/valve control
• Sensors and field devices: room/duct temperature sensors, pressure and humidity transmitters, airflow monitors, thermostats, and space controllers
• Building automation networks and integration trunks for BACnet (Bacnet) MS/TP and Lon/LonWorks by Echelon
• Industries served: life sciences, higher education, healthcare, pharmaceutical, data centers, manufacturing, K–12, government, and commercial office

System compatibility and integrations

These Phoenix Controls cables are suitable for new construction and retrofit projects that tie into open building automation platforms. They support control strategies and device wiring for major BAS ecosystems, including Trane, Honeywell, Alerton, Johnson Controls, Siemens, Schneider Electric, Delta Controls, and others. For networked integration, our shielded options are well-suited for BACnet (Bacnet) MS/TP communication trunks and Lon/LonWorks segments commonly used in Phoenix Controls and other lab airflow solutions. If your project specifies lon mark wire and cable or references Echelon hardware, our portfolio provides compatible choices to align with those requirements.

Cable options matched to common Phoenix Controls applications

• Network trunks and long runs: Select shielded, low-capacitance 1-pair options for BACnet MS/TP or Lon segments where noise rejection and signal integrity are critical.
• Device control and power-limited loops: Use multi-conductor unshielded cables (2, 4, or 8 conductors) for actuators, thermostats, and general field I/O where shielding is not required by the device manufacturer.
• Sensor wiring: Pair and multi-conductor constructions provide clean terminations for room/duct temperature sensors, differential pressure sensors, and airflow transmitters.
• Longer pathways and electrically noisy areas: Choose shielded constructions to help minimize interference near VFDs, generators, or high-voltage feeders.

What sets our temperature control wire and cable apart

• Plenum-rated performance: CMP plenum constructions support code compliance for above-ceiling and return air spaces.
• Multiple gauges and constructions: Available in 16, 18, 22, and 24 AWG with options that include 1-pair, 2-conductor, 4-conductor, and 8-conductor to match device requirements and run lengths.
• Shielded and unshielded choices: Align the cable to the signaling method—use shielded for BACnet (Bacnet) MS/TP or Lon trunks and in higher-noise environments; use unshielded where appropriate to streamline pulls and terminations.
• Consistent materials and compliance: Quality copper conductors and plenum-grade insulation/jackets help maintain stable readings for low-voltage control signals. RoHS-compliant options support today’s sustainability and safety goals.
• Color identification: Common color codes (e.g., black/red pairs and multi-conductor sets) assist in quick circuit identification at the panel and in the ceiling space.
• Standardized project planning: Supplied in 1000 FT lengths to simplify estimating and stocking across large-scale Phoenix Controls and BAS deployments.

Example use cases by device/network

1. Phoenix Controls airflow valve networks: Use shielded, low-capacitance 1-pair for the RS-485 communication trunk when required by the controller. Multi-conductor cables can be used for auxiliary I/O and sensor drops.
2. VAV and terminal unit control: 18 or 22 AWG multi-conductor unshielded for actuator control, thermostats, and sensor loops; shielded if specified or routed near electrical noise sources.
3. Room and duct sensors: 22 or 24 AWG pair or multi-conductor cables, selected based on device current draw, distance, and panel termination preferences.
4. BAS integrations: For BACnet (Bacnet) MS/TP or Lon/LonWorks by Echelon, use shielded pair constructions that meet the protocol’s electrical requirements and your AHJ or engineer-of-record specifications.

Selection tips

• Confirm the device manual for conductor count, gauge, and shielding recommendations.
• Match gauge to run length and load: 16–18 AWG for longer or higher-current control circuits; 22–24 AWG for shorter sensor and communication runs.
• Choose shielded cable for protocol trunks and noise-prone areas; unshielded often suffices for standard control points and short sensor leads.
• Use color-identified conductors to streamline commissioning, troubleshooting, and future service.

Why Windy City Wire

• Consistent, code-compliant constructions designed for temperature control wire and cable applications
• Options that align with Phoenix Controls hardware and leading BAS platforms like Trane, Honeywell, and Alerton
• Support for open protocols, including BACnet (Bacnet) and Lon/LonWorks by Echelon
• Reliable availability in standard 1000 FT lengths for predictable takeoffs and installs

Need help selecting the right lon mark wire and cable or a shielded pair for a BACnet MS/TP trunk? Our team can help you match cable to device requirements, jobsite conditions, and local codes so your Phoenix Controls and BAS integrations perform as intended.

Frequently Asked Questions: Temperature Control - Phoenix Controls Cables

• What AWG conductors are available with these SmartWire Temperature Control Phoenix Controls cables?
  Available sizes include 16 AWG, 18 AWG, 22 AWG, and 24 AWG, with shielded and non-shielded plenum constructions offered across the series.
• What other colors are these SmartWire Temperature Control Phoenix Controls cables available in?
  Conductor color-code options include: Black/Red; Black/White/Red/Green; Black/White/Red/Green/Brown/Blue/Orange/Yellow; Black/White; and White-Blue/Blue.
• Are these SmartWire Temperature Control Phoenix Controls cables made with solid or stranded copper conductors?
  These SmartWire cables use stranded copper conductors (bare or tinned, depending on the item) to deliver flexibility and reliable terminations for temperature control systems.
• What lengths are these SmartWire Temperature Control Phoenix Controlscables sold in?
  Windy City Wire manufactures and stocks SmartWire Temperature Control cable in 1,000 ft as the standard length. Additional lengths available on select items include 250 ft, 500 ft, and 2,500 ft.
• How is your SmartWire low-voltage Temperature Control cables sold on spools or in boxes?
  Our SmartWire Temperature Control wire is packaged and sold in our patented RackPack carton for efficient handling and installation. Learn more about our RackPack: https://windycitywire.com/solutions/rackpack-overview

Additional Links:

• Learn more about our SmartWire Cable
• The RackPack - Our patented cable delivery solution
• Our Transporters - RackPack Transportation Devices
• 19 Stocking Locations Nationwide - Find a Branch near you